Process Analysis Sampling Plans - Sequential Sampling Plans
As an alternative to the fixed sampling plan, we could randomly choose individual piston rings and record their deviations from specification. As we continue to measure each piston ring, we could keep a running total of the sum of deviations from specification. Intuitively, if H1 is true, that is, if the average piston ring diameter in the batch is not on target, then we would expect to observe a slowly increasing or decreasing cumulative sum of deviations, depending on whether the average diameter in the batch is larger or smaller than the specification, respectively. It turns out that this kind of sequential sampling of individual items from the batch is a more sensitive procedure than taking a fixed sample. In practice, we continue sampling until we either accept or reject the batch; the sequential sampling plan plotted by Process Analysis will allow us to make this decision.
- Using a sequential sampling plan
- Typically, we would produce a graph in which the cumulative deviations from specification (plotted on the y-axis) are shown for successively sampled items (e.g., piston rings, plotted on the x-axis). Then two sets of lines are drawn in this graph to denote the "corridor" along which we will continue to draw samples, that is, as long as the cumulative sum of deviations from specifications stays within this corridor, we continue sampling.
If the cumulative sum of deviations steps outside the corridor we stop sampling. If the cumulative sum moves above the upper line or below the lowest line, we reject the batch. If the cumulative sum steps out of the corridor to the inside, that is, if it moves closer to the center line, we accept the batch (since this indicates zero deviation from specification). Note that the inside area starts only at a certain sample number; this indicates the minimum number of samples necessary to accept the batch (with the current error probability).